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TMS Bridgemaster® Arc Spray System

The Bridgemaster® is an excellent choice in Low Energy, High Deposition Arc-Spray Systems.

The Bridgemaster® is a heavy duty, lightweight, low energy, high deposition arc spray system for applying metalized coatings. Designed for shop or field applications, the Bridgemaster® metalizing system is a workhorse in any environment. Meters and Controls are conveniently located on the feeder providing "at the work place" control. Flexibility in design allows for a wide variety of possible configurations.

Bridgemaster® Highlights

  • Big Wire Capabilities:  Aluminum, Zinc, and Zinc/Aluminum wires, 3/16" in diameter, are routinely sprayed. 
  • Combination Leads: Combination leads combine the spray wire, power leads, and atomizing air into a single flexible, lightweight lead.  
  • Arc Shorting Control: Prevents wire fusing.
  • Fan Spray: Provides a wide spray pattern for high production work.  
  • Air Sweep: Allows the operator to air sweep the surface prior to spraying.
  • Power Supply Choices: Lightweight Inverters or Conventional DC Welding Power Supplies
  • Flexible: Modular design accommodates easy adaptation to the needs of the applicator.


  • All necessary controls and meters are conveniently mounted on the front-face of the wire feed module.
  • The 450-amp inverter power supply weighs just 118 pounds! A variety of conventional DC welding power supplies are also available.

Safety and Operation

  • The Arc Spray Metallizing process produces noise, fumes and Ultraviolet rays. Consult the operators' manual and individual wire Material Data Safety Sheets for safety precautions.
  • Arc-shields installed on the gun protect against direct UV exposure. These shields are easily removed to accomplish gun maintenance.

System Requirements

  • Clean, dry, compressed air capable of 65 CFM @ 100 PSI.
  • Electrical requirements are based on the particular power supply selected. Three-phase power in voltages of 208, 230, 380, 415, 460 or 575 can be accommodated.


  • Small Wire capability.
  • Drummed Wired Dispensers.
  • Spray Station Control Consoles for remote operation of single or multiple arc-spray systems.
  • Wire Staighteners to improve wire feeding.
  • Angle Spray Nozzles for space restricted areas.
  • Stretch out kits for placement of the feeder up to 150 feet from the power supply.
TMS Bridgemaster Arcspray System
TMS Metalizing Systems is "The Right Choice"TM  in Thermal Spray Equipment!