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ARC528E-ICC Arc Spray

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The Metallisation ARC528E-ICC twin wire arc spray systems, with either the 250 amp or 350 amp energiser, offers the ultimate in reliability and precision for demanding production applications. This includes both anti-corrosion and engineering coatings.

Wire drive is supplied at the heavy-duty pistol by a highly accurate, powerful DC servo motor, driving a robust gearbox and drive roller system.

The high performance pistol incorporates proven Metallisation technology, including a unique constant geometry (CG) head. This ensures smooth and consistent spray quality and minimal downtime when changing consumable spares.

To further reduce machine downtime, the supplies package can be chosen with a quick release option, enabling the pistol to be removed quickly from the line and either maintained or exchanged for a spare pistol for preventative maintenance routines.

The 528E-ICC has a range of PLC controlled energisers with closed loop current control. This enables the operator to set the spray current independent of wire type before starting the job, enabling easier setup and protection of the system from over-current. The control function is now controlled by a simple PLC which ensures improved reliability as less component parts are required. It also makes fault finding simple using a standard multimeter with the I/O for the PLC. All of the control electronics are in a sealed area of the energiser to protect them from the often harsh, production environment.

The 528E-ICC is offered with either the 250 amp or 350 amp energiser, depending on your production and throughput requirements. As an alternative, a high throughput version is also offered with either 700 amp or 1000 amp energisers.

ARC528E-ICC Arcspray


  • S250 and S350 sealed energisers
  • Closed Loop Current
  • Inbuilt pistol control system
  • Integrates to production machinery
  • Safety interlocks
  • Anti-corrosion and engineering wires
  • Easy to maintain
  • Uses wires 1/16" to 1/8" (1.2mm to 3.17mm)
  • Quick release supplies option for fast pistol changeover
  • Wire dispense from reels, coils, or drums


  • ERW tube weld seam repair
  • LPG cylinder spraying
  • Capacitor spraying
  • Multivoid aluminium tube
  • Paper mill rolls
  • Railway tracks
  • Subsea riser pipes
  • Pantograph brushes
  • Steel vessels
  • Non-stick cookware
  • Steel reinforcing bars
  • Construction Piles
TMS Metalizing Systems is "The Right Choice"TM  in Thermal Spray Equipment!