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Flame Spray Equipment

Flame spray is a process that uses an oxy-fuel flame to melt wires and in some cases powders or ceramic rods. The molten material is then atomised with compressed air to create a spray stream that applies the coating onto the surface being sprayed.

The molten spray solidifies on the component surface to form a dense, strongly adherent coating suitable for Corrosion Protection or component Reclamation. Anti-corrosion coatings are typically applied with oxy-propane systems. Engineering coatings are typically applied with oxy-acetylene systems.  Where propane is not available, oxy-acetylene systems can apply anti-corrosion coatings.

Sprayed coatings may also be used to provide Wear Resistance, Electrical & Thermal Conductivity or Insulation or Free Standing Shapes.

Major advantages of the flame spray process are that the coatings are available for almost instant use with no drying or curing times and there is no risk of damaging the component.

Flame spray systems are commonly manually operated but it is possible to semi-automate or fully-automate the process if required.

We offer a full range of wire, powder, and ceramic rod flame spray systems in hand-held or automated versions.

Flame Spraying

MK61-FS Wire Flame Spray

  • Oxygen-acetylene flame
  • All wires, soft and hard
  • Wires 1.5, 2, 3, 3.17, 4.76mm
  • Stop-start
MK61 Flamespray System

MK66E-PC Auto Flame Spray

  • Mass flow control of Oxygen, Propane Fuel Gas and Air
  • PC Controlled Touch Screen
  • Manual or fully sequenced startup, operation, and shut-down
  • Fault Sensors
  • Safety interlocks
MK663E-PC Auto Flame Spray

MK73 Wire Flame Spray

  • Oxygen-propane flame
  • Soft and medium hard wires
  • Continuous and stop-start
  • High capacity (up to 50kg/hr)
MK73 Flamespray System

MK74 Powder Flame Spray

  • Pistol weighs only 4 pounds
  • Hand held or machine mounted
  • Sprays ceramic coatings, self fluxing allows, and other metallic powders
MK74 Powder Flame
TMS Metalizing Systems is "The Right Choice"TM  in Thermal Spray Equipment!